Country: India Application: Hydrogen gas is released from the metal powders and come out through the filter to the circuit. Goal: The filters purify this hydrogen coming out at 300 bar. Background: The Indian university professor need to use Hydrogen gas come out of metal hydride particles which is 30-50 microns size. The metal hydride particles stay back..Hydrogen gets through the pores and comes to the circuit with 300 bar pressure. But the lab has only used filters with a pressure of 30 bar before, fearing that 300 bar will make the filter explode, and hydrogen is also dangerous. The laboratory needed solution to solve it. Solution: After checking the applications and working process . YUBO designed new structure of sintered filter. The challenge is to ensure filtration efficiency and service life under the condition of high pressure . With New structure, and Ti material, YUBO’s design solved the problems perfectly. Results: The customer is satisfied to the new-designed filter.
Country: United States Application: carbon and clay filtration Goal: efficiency improvement of filtration vessels Background: An environmental service company are using some carbon and clay filtration vessels for their customers. However, they were suffering high frequency of replacing the diffusers and nozzles and consequent downtime. The company decided to explore the option of improvement. Solution: After reviewing the design and working condition of those vessels, YUBO replaced the existing diffusers and nozzles with new-designed components in stainless steel and wedge wire screen, which ensure perfect structural strength and better filtration efficiency. Meanwhile, the long service life of new diffusers avoids downtime of user and saves the cost. Results: The new-designed diffusers and nozzles are performing to the customers satisfaction. More related orders will be placed in the future.
Country: Brazil Application: FRP tanks in chemical manufacturing Goal: Reduce maintenance cost of filtration system in the tanks Background: A chemical manufacturer is using a plastic filtration system including diffusers and strainers in the FRP tanks of their factories. They have to interrupt production often in order to replace the components of the filtration system due to the short service life of plastic parts. The company needed a solution to improve it. Solution: After reviewing the working process and the products of the factories (caustic soda, sodium hypochlorite, sulfuric acid, sodium sulfate). YUBO designed a new filtration system for the tanks. The challenge is to ensure filtration efficiency and service life under the condition of high pressure and strongly corrosion liquid. With wedge wire structure, new-modified flange, and Hastelloy material, YUBO’s design solved the problems perfectly. Results: The customer is satisfied with the new-designed filtration system. More orders will be placed for other tanks in their new-built factory.
Efficient filter systems for power generation In conventional power generation plants such as gas or nuclear power plants, industrial wedge wire screen filters ensure the long-term functionality and durability of the turbines and generators, maintaining compliance with ecological standards and the availability of emergency power generators. When it comes to high-temperature gas filtration for exhaust gas treatment, more and more power plant operators are relying on high-performance wedge wire screen filter elements, which deliver excellent results even at high temperatures. Wedge wire screen filters contribute to the economical operation of oil, coal, gas, and nuclear power plants and at the same time help to reduce the environmental impact. When it comes to water treatment, fuel maintenance, hydraulic filtration, and air pollution control, wedge wire screens impress with high separation rates, and good resistance to high loads giving a long service life. The advantage of wedge wire screens in the power generation industry: 1. safer, because wedge wire screen filter systems ensure an uninterrupted process flow at sensitive places in the power plant and thus help to avoid faults 2. healthier, because wedge wire filter screen products ensure a long-term supply of cooling water and through effective treatment reduce the consumption of hydraulic and lubrication oils 3. more productive, because wedge wire filter elements and filtration systems allow continuous operation of the power plant at full output. Electrical and electronics: Filtration is key for electrical equipment and semiconductors Electrical equipment manufacture As far as the manufacture of heavy electrical goods […]
The more viscous a product is, the more complicated it is to get it through a filter. To simply illustrate this notion, imagine the speed of water passing through a strainer and imagine the speed of honey. At the same flow rate, a viscous product will need a larger filtration surface and therefore a large filter. For high viscosities (above 10’000 centipoise), synthetic filters have their limits (tearing, bursting) and it is necessary to use stainless steel filters. Examples of viscosity of common products How to filter low-viscosity products? The applications are the filtration of products such as oils, emulsions, and water of various kinds (process, discharge…). You can choose stainless steel filters for low-viscosity products. How to filter medium viscosity fluids? For varnishes, industrial paints, chemicals, and other liquids up to 5000 cP, the bag filter and wedge wire screen filters are a simple, efficient, and flexible industrial filtration system. With a simple change of the bag, filtration ratings from 1 micron to 2000 microns can be changed in a few minutes. The bag filter is also efficient for the filtration of low-viscosity products. How to filter high-viscosity fluids? The automatic self-cleaning filter is the best filter when the bag filter and other filters are not able to filter. The high-viscosity products such as coatings, glues, silicone, effect paint, chocolate, PVC slurry, dough, starch, surimi paste,pre-filtration of binders in formulations, polymer solutions,metal paste…
Filtration in the Brewing Industry: Enhancing Quality and Flavor Filtration plays a vital role in the brewing industry, where the pursuit of excellence in beer production is a shared passion worldwide. Regardless of the type of beer being brewed, certain fundamental steps are common to the brewing process. These critical operations are essential to maintain the integrity of the brewing process and consistently produce exceptional beer. A well-designed filtration system is a linchpin for ensuring the biological safety, quality, shelf-life, and equipment protection of the final product. At YUBO Factory, we manufacture top-notch wedge wire screen filter elements and pleated cartridge filters. We provide a comprehensive solution for all your brewery filtration needs. Filtration is a crucial stage in brewing, and today, the vast majority of beers on the market undergo some form of filtration. This process is essential for enhancing the quality and taste of beer, regardless of whether it’s being crafted by homebrew enthusiasts, pub breweries producing small quantities, or large-scale beverage distributors mass-producing beer products. We take pride in producing high-quality filter housings and designing filtration system solutions tailored for use in the brewing, distilling, and beverage industry. If you are involved in the beer or brewery business, we invite you to explore our offerings online or contact us for a custom quote. Email to US Now The Brewing Industry Filtration Process primarily encompasses several key phases: 1. Filtration After the Mashing Processes During the mashing process, grains are steeped in hot water to activate malt enzymes […]
Wedge Wire Mining Screen-Enhancing Efficiency and Sustainability in Mining Filtration In the world of mining, efficiency and sustainability are paramount. Extracting valuable resources from the Earth involves complex processes, and one crucial aspect that often goes unnoticed is the role of effective filtration. Efficient filtration not only ensures the safety of the mining operation but also contributes to the overall sustainability of the industry. Mining Filtration Significance: Mining is a multifaceted industry with far-reaching implications, serving sectors such as aerospace, automotive, ecological testing, food production, jewelry making, manufacturing, and metal purification. While these industries may seem diverse, they all share a common need for reliable filtration to maintain the efficiency of their operations. Resource Extraction: The mining industry involves two key sectors: prospecting for geological resources and the actual extraction. Filtration plays a pivotal role in both these stages, ensuring that raw materials are efficiently separated from surrounding materials. Water Usage: Water is a precious resource in mining operations, used for various purposes. Whether it’s in the extraction of iron ore, coal, copper, gold, or any other resource, water quality is critical. Corrosion-resistant mining water filters are indispensable for safeguarding water quality and minimizing environmental impact. Efficiency and Sustainability: Modern mining operations are becoming increasingly complex and water-intensive. To achieve cost-effective, environmentally compliant processes, it’s essential to access high-quality water continuously. Efficient filtration, especially in processes like effluent filtration, dust mitigation, and precious metal extraction, is vital for sustainability. Recommended Coal Mine Filter Products: To achieve these filtration goals, it’s […]
Wedge Wire Screens The Premier Filter Medium for the Chemical Industry The chemical industry is a diverse and indispensable sector that underpins modern life by transforming raw materials into essential products, including consumables, building materials, and fuels. Filtration plays a pivotal role in chemical production processes, impacting product quality and ensuring safety. In this article, we delve into the critical importance of filtration in the chemical industry and introduce YUBOs high-quality wedge wire screen filter solutions. The Significance of Filtration in the Chemical Industry: Filtration is a cornerstone operation within the chemical industry, serving essential functions such as purification, separation, and clarification. Its primary purpose is to prevent particulate and microbial contamination, safeguarding product sterility and quality. Efficient filtration solutions not only protect processes from contaminants but also extend equipment service life and reduce operational costs. YUBO provides wedge wire screen filter elements that have been instrumental in optimizing the manufacturing process in the chemical industry. Mitigating Contamination Risks: Within the chemical industry, many finished products share common process equipment. Impurities from one process stream can adversely affect neighboring systems, leading to unwanted contamination, additional clean-in-place measures, product loss, and reduced revenue. The strategic placement of efficient filtration systems in critical process locations can mitigate these risks by enhancing particulate removal efficiency, improving effluent quality, and reducing maintenance requirements. Filtration in Chemical Processes: Filtration is a multifaceted operation, serving various critical roles in chemical production. It is utilized in processes such as purification, separation, clarification, and product recovery. By removing […]
Wedge wire screen–the best filter strainer for Industrial Wastewater Treatment and Filtration The Importance of Industrial Wastewater Treatment: Industrial wastewater treatment is crucial because it ensures that contaminated wastewater, often laden with harmful pollutants, is cleansed before being discharged into the environment. Failure to treat industrial wastewater properly can lead to severe ecological damage and health risks for nearby populations. Ethical and efficient wastewater treatment is the key to minimizing these potential harms. Contaminants Found in Industrial Wastewater: Industrial wastewater varies based on the industry but can contain a range of contaminants, including acids, additives, ammonia, heavy metals, organic matter, pharmaceutical residues, solvents, and more. Understanding the specific composition of wastewater is vital for choosing the right treatment methods. Industries Requiring Wastewater Treatment: Numerous industries rely on wastewater treatment to protect the environment and comply with regulations. These include agriculture, automotive, construction, food processing, mining, oil and gas, pharmaceutical manufacturing, textile production, and more. Effective wastewater treatment is an integral part of responsible industrial operations. Filtration Systems for Wastewater Treatment: Particle Filtration: This system separates solids from liquids, often as the initial step in treating contaminated wastewater. Options like bag filters, cartridge filters, and self-cleaning filters are chosen based on factors like particle size, density, shape, and quantity. Membrane Filtration: When higher water quality is required, membrane filtration steps in. It includes reverse osmosis, ultrafiltration, and microfiltration. These methods are crucial for achieving the cleanest water possible. Email to US Now Wedge wire screen filter elements have become […]